Difference between revisions of "Annealing"

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In [[glass bead making]] annealing refers to the process by which the [[glass]] is heated up to within the [[annealing range]] of the particular glass that was used to make the bead. It is then held there for a specified amount of time (depending on the size of the piece) and then cooled down gradually at a constant rate (for example 1 degree C per minute). This eliminates the stresses within the glass that were introduced in the process of making the bead.
 
In [[glass bead making]] annealing refers to the process by which the [[glass]] is heated up to within the [[annealing range]] of the particular glass that was used to make the bead. It is then held there for a specified amount of time (depending on the size of the piece) and then cooled down gradually at a constant rate (for example 1 degree C per minute). This eliminates the stresses within the glass that were introduced in the process of making the bead.
  
This is because [[Glass]] is a very poor conductor of heat and as it cools it does so unevenly. This means that while the outside of the piece may have cooled below the [[strain point]] the core of the piece may well still be much higher (maybe even still above the [[softening point]]. The upshot of this is that as it cools stresses build up.  
+
This is because [[Glass]] is a very poor conductor of heat and as it cools it does so unevenly, unless cooled slowly. This means that while the outside of the piece may have cooled below the [[strain point]] the core of the piece may well still be much higher (maybe even still above the [[softening point]]. The upshot of this is that as it cools stresses build up.  
  
 
If these stresses are not removed from the [[glass]] then it may cause the bead to shatter or crack in the future. This could happen at any time, even years in the future.
 
If these stresses are not removed from the [[glass]] then it may cause the bead to shatter or crack in the future. This could happen at any time, even years in the future.

Revision as of 19:01, 12 November 2008

What is Annealing?

In glass bead making annealing refers to the process by which the glass is heated up to within the annealing range of the particular glass that was used to make the bead. It is then held there for a specified amount of time (depending on the size of the piece) and then cooled down gradually at a constant rate (for example 1 degree C per minute). This eliminates the stresses within the glass that were introduced in the process of making the bead.

This is because Glass is a very poor conductor of heat and as it cools it does so unevenly, unless cooled slowly. This means that while the outside of the piece may have cooled below the strain point the core of the piece may well still be much higher (maybe even still above the softening point. The upshot of this is that as it cools stresses build up.

If these stresses are not removed from the glass then it may cause the bead to shatter or crack in the future. This could happen at any time, even years in the future.

(In silversmithing annealing is the process of changing the structure of silver to make it workable!)

Why you need to anneal your beads

Here you can see the effect of not annealing your beads. By using polarising filters to show the stress. The bead on the right has not been annealed, you can see the stress in the bead as the blue and orange coloured parts, the bead on the left has been annealed and shows no coloured sections (note that the dark areas are just shadows and reflections)

If you are planning to make glass beads to sell then they must be annealed. This means that the bead is more durable and less like to shatter ruining the jewellery item that has been made

How to tell if your beads are annealed

There are a variety of tests that you can use to test if your beads are annealed some more "scientific" than others.

Bounce test

This means you can bounce your glass bead on a concrete or tiled floor and it will remain intact. This is not truly recommended although dropping does occur regularly by accident!!! This may lead to slight chipping of an otherwise totally acceptable bead!

Cold to hot test

This involves making your bead very cold i.e. putting it in the fridge and then transferring it rapidly to hot water. This is NOT recommended as the glass bead may be perfectly annealed but the thermal shock may cause it to shatter!

Polarising lenses

This is probabaly the most reliable method of checking your annealing schedule. This involves holding the glass bead between two polarising lenses up to a light source and looking for stresses in the glass. These show up as coloured areas in the glass. (see Media:Bead_Annealing.jpg above) Please note: it can only be done on transparent beads.

What Temperature should you anneal beads

This depends on the glass that you are using and it's coefficiency. The manufacturers of the different glasses will hold information about the strain point and the annealing range of glass which should help you to develop annealing schedules on your kiln

For How long should you Anneal Beads

It is not possible to over anneal glass, but you can certainly under-anneal.

The length of time needed to anneal glass is dependant on the size of the piece at it's thickest part. The bigger it is, the more time that is needed as it takes much longer for the glass temperature to stabilise in the kiln, so that the entire piece is at the same temperature.

The rampdown rate is also related to the size of the piece, as larger pieces require a slower ramp down towards the strain point

As a rule of thumb for beads no larger than an inch or so, you should anneal for an hour.