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Sally Carver  Lampwork Beads and Tuition
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Author Topic: Kiln Overshooting  (Read 2074 times)
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*Nicky*
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« on: March 22, 2007, 02:29:27 PM »

Hiya,

Second time its done it now, but my kiln keeps over shooting the set 510 temp when on a full ramp - any ideas ?

Ta
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beadysam
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« Reply #1 on: March 22, 2007, 02:45:34 PM »

Is it overshooting by much?
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beads-on-toast
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« Reply #2 on: March 22, 2007, 03:39:05 PM »

mine varies around abour 50 degrees

goes down too 475 sometimes then back up to 525. or is it loads?
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Caroline
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« Reply #3 on: March 22, 2007, 04:09:49 PM »

mine varies around abour 50 degrees

goes down too 475 sometimes then back up to 525. or is it loads?

mine goes up and down a bit but not as much as yours Anna, mines never by more than 10
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*Nicky*
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« Reply #4 on: March 22, 2007, 04:15:20 PM »

Yeah, on the first full rame to 520 its going upto about 560 maybe a bit more, but the alarm kicks in and lets me know. After ive pressed the start button it comes back down again, then when i override the hold part to make it go up to 520 for annealling it does it again, maybe not as much about 10-20 more.

I suppose i just expected it to stay at the given temp, give or take a few as it trys to regulate itself.
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Failariel
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« Reply #5 on: March 22, 2007, 04:46:38 PM »

Mine varies but I've never really taken much notice of by how much. I assumed it was the way the regulator was set up at the factory.
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astringofbeads
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« Reply #6 on: March 22, 2007, 04:48:37 PM »

Mine did that too Nicky went as high as 560 then the HDTE message came up, and in the end I had to adjust the first ramp to heat it up a bit more slowly. Since I did it it hasn't done it since. I figured mine didn't like getting that hot that quickly Grin
Mind you it's having wobblies of a different kind now, flippin thing!
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beadysam
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« Reply #7 on: March 22, 2007, 04:55:21 PM »

mine varies by about 10 degrees too...
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Vicki
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« Reply #8 on: March 22, 2007, 07:42:23 PM »

Mine goes up & down too...must be the norm I guess Cheesy
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Mary
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« Reply #9 on: March 22, 2007, 10:02:46 PM »

Maybe because it's new, Nicky? Mine used to get up to temp really fast, it takes a little longer now. Maybe try programming a slightly slower ramp?
Oh, and opening and closing the bead door makes it fluctuate, I just open my bead door and leave it till I'm finished, then close it as far as poss.
« Last Edit: March 22, 2007, 10:04:49 PM by Mary » Logged

Mary
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« Reply #10 on: March 22, 2007, 10:29:47 PM »

yeah mine fluctuates cause of the bead door and because it is right next to the window.
bloomin freezing at the mo
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ebj
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« Reply #11 on: March 22, 2007, 10:47:23 PM »

Mine overshot at first too - its stopped now though!

Emma
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Emma

Art Clay Senior Instructor & Lampworker

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*Nicky*
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« Reply #12 on: March 22, 2007, 11:08:40 PM »

Oh sounds normal then, thanks for that !
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Bumpy Beads
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« Reply #13 on: March 23, 2007, 06:24:48 PM »

Mine is overshooting too. Is it contagious?? I used my kiln for the first time today. I got the HtdE message, so I added a segment to the beginning of the schedule that someone (Helen P?) kindly posted somewhere in this forum.

I added this:

Ramp1 700C
Temp1 410 C
Hold1 0.10

then;

Ramp2 FULL
Temp2 510 C
Hold2 6.00
Ramp3 FULL
Temp3 520C
Hold3 60mins
Ramp4 78 C
Temp4 371 C
Hold5 00mins
Ramp5 0000

Still with me? After running this schedule I got the HdtE message again. Any suggestions anyone? Undecided
 I'm making it up as I go along  Cheesy 
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Dickie
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« Reply #14 on: March 23, 2007, 10:40:03 PM »

I work for a controls company and know quite a lot about control theory...

My assumption is that the controllers on most kilns are not "tuned" to the kiln (i.e they are probably just using the standard control settings)
Having tuned a kiln controller (for Sarah (silverlemon)) I can tell you that they are very difficult to control, basically I am not surprised that they overshoot when ramping up, one way to avoid it is to make the first stage a ramp up at a "relatively" slow rate (say 20-40deg/min or less) this will ensure that the controller doesn't just blast the kiln with full on heat for 10-15 mins while it heats up.
If you do a ramp up to start, it is very unlikely that the kiln will overshoot.

Hope this helps, if you have any questions then please ask
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